Tortilla Bread Production Line
Our Tortilla Production Line is a fully automatic machine which is capable of producing up to 6,000 tortillas per hour with product diameter ranging between 18cm and 30cm. The production line consists of the following components:
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Six Lane Dough Divider & Rounder Unit
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Intermediate Proofer
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Hot Plate Press
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Tunnel Oven
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Cooling Belt
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Stacker
DOUGH DIVIDER UNIT
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The machine is manufactured out of sturdy food-grade stainless steel frame.
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This unit is able to divide and round dough weight ranging from 30g to 110g.
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Clean working conditions with the minimal use of flour.
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The amount of flour used can be adjusted.
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The dough cutting is supported by automatic lubrication system within the machine.
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Cutting without application of any pressure on the dough results with perfect surface textures.
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The hopper can take up to 130kg of dough.
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A user-friendly touch-screen control panel for ease of operation.
INTERMEDIATE PROOFER
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Minimum resting time of 10 minutes.
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Operation is in synchronisation with the Six Lanes Dough Divider & Rounder Unit.
HOT PLATE PRESS
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Can press flat, six rounded balls of dough at a time.
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Teflon belt is used against the press plate to prevent sticking.
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Precision pressing is utilised via four 1.9kW servo motors with lead screws.
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Teflon belt is used against the press plate to prevent sticking.
TUNNEL OVEN
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Natural gas or LPG (direct flame) is used to bake the product.
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A three level tunnel oven is used to bake both sides of the product.
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Total baking time inside of the tunnel oven takes approximately 60 seconds.
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Teflon belt is used against the press plate to prevent sticking.
COOLING CONVEYOR BELTS
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Plastic modular conveyor belts are used to facilitate the cooling procedure after the tunnel oven.
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Cooling time takes approximately 5 minutes in an ambient environment.
STACKER
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Three lanes of stacking products.
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Can stack between 8 to 12 products.