Our Tortilla Production Line is a fully automatic machine which is capable of producing up to 6,000 tortillas per hour with product diameter ranging between 18cm and 30cm. The production line consists of the following components:

 

1. Six Lane Dough Divider & Rounder Unit

2. Intermediate Proofer

3. Hot Plate Press

4. Tunnel Oven

5. Cooling Belt

6. Stacker

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DOUGH DIVIDER UNIT

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• The machine is manufactured out of sturdy food-grade stainless steel frame.​

 

• This unit is able to divide and round dough weight ranging from 30g to 110g.​

 

• Clean working conditions with the minimal use of flour.

 

• The amount of flour used can be adjusted.

 

• The dough cutting is supported by automatic lubrication system within the machine.

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• Cutting without application of any pressure on the dough results with perfect surface textures.

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• The hopper can take up to 130kg of dough.

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• A user-friendly touch-screen control panel for ease of operation.

INTERMEDIATE PROOFER

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• Minimum resting time of 10 minutes.

 

• Operation is in synchronisation with the Six Lanes Dough Divider & Rounder Unit.

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HOT PLATE PRESS

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• Can press flat, six rounded balls of dough at a time.

 

• Teflon belt is used against the press plate to prevent sticking.

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• Precision pressing is utilised via four 1.9kW servo motors with lead screws.

 

• Teflon belt is used against the press plate to prevent sticking.

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TUNNEL OVEN

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• Natural gas or LPG (direct flame) is used to bake the product.

 

• A three level tunnel oven is used to bake both sides of the product.

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• Total baking time inside of the tunnel oven takes approximately 60 seconds.

 

• Teflon belt is used against the press plate to prevent sticking.

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COOLING CONVEYOR BELTS

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• Plastic modular conveyor belts are used to facilitate the cooling procedure after the tunnel oven.

 

• Cooling time takes approximately 5 minutes in an ambient environment.

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STACKER

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• Three lanes of stacking products.

 

• Can stack between 8 to 12 products.